How To Be A Circuit Board Designer - Schematic Diagrams
Over the years, we have developed ways to control the flow of electricity for many useful purposes. These techniques can be recorded and shared by using diagrams called schematics. A schematic diagram is a convenient and informative method for documenting electronic circuitry.
Anyone who understands basic electronic theory can explain the following schematic, no matter what language he speaks.
The basic building blocks of schematic diagrams use a set of standardized symbols to represent different component types. In the schematic shown above, the symbol next to the BT represents a battery, the symbol next to the S represents a switch, and the one next to DS represents a display or a lamp. The letters BT, S, and DS are labels that help identify the component, and these labels are called REFERENCE DESIGNATORS.
Anyone who knows how to interpret the schematic can build the circuit it represents by connecting a battery, a switch and a lamp together with wire or any other form of conductive material.
These are the most common symbols you will see on schematics,
and the Reference Designators that are used to identify them.
Note that some Reference Designators are used for more than one symbol. Even though there are separate symbols for "capacitors" and "polarized capacitors", the reference designator for both of them is C.
Integrated Circuits, Modules (like power supplies) and Sub Assemblies (like daughter boards) are usually drawn as a rectangle with a number of pins attached. Thousands of components share this symbol style and the U reference designator. Many components have so many pins that the symbol has to be divided into multiple parts.
This is not a complete set of symbols, but it should be enough to get you started. For example, there are many types of transistors, but only two are shown here. As a circuit board designer you probably won't have to know the difference between them. For now, you just want to get a general idea of what they look like.
In the example schematic above, there is not enough information to know what is intended. The components are identified by a reference designator (the letters BT, S and DS), but there is no information about what type or what size the components should be. Consider the fact that there are many different types of batteries available, but nothing in the schematic above suggests which battery would be best. The circuit shown above could be:
Applying the same basic circuit to these different applications illustrates the fact that in the real world, a schematic must provide more information. A schematic must include ATTRIBUTES to insure that appropriate components are selected. The same resistor symbol can be used for thousands of different kinds of resistors, so to be useful it must declare the VALUE, expressed in ohms. The ohm symbol is usually dropped because it is not available in all character sets, so a resistor with the number 100 next to it would be interpreted as "a hundred ohm resistor". Other types of components are described with different terms; capacitors are differentiated by their value in farads (F), inductors are differentiated by their value in Henrys (H)
Many additional attributes can be added to symbols (Power Ratings, Tolerances, etc) to more tightly control the type of component needed for the design.
In addition to visible attributes for each symbol, many Computer-Aided Design (CAD) systems can also assign hidden attributes such as manufacturer part numbers, cost, revision levels or simulation data. Although a discussion of various CAD capabilities is beyond the scope of this tutorial, sophisticated libraries can be developed with them, and schematics created from them can become very powerful tools.
Attributes can have a wide range of values, from very small to extremely large. To avoid filling diagrams with long repeating strings of zeros for values like 1,000,000,000 or .0000000001, the world has converged on an International System of Units.
The SI units you are likely to see on schematics are:
SI UNITS | ||
PREFIX | SYMBOL | VALUE |
tera | T | 1 000 000 000 000 |
giga | G | 1 000 000 000 |
mega | M | 1 000 000 |
kilo | k | 1 000 |
(none) | 1 | |
milli | m | .001 |
micro | u | .000 001 |
nano | n | .000 000 001 |
pico | p | .000 000 000 001 |
Some examples:
Notes:
You can get more information about the International System of Units (SI) from the National Institute of Standards and Technology (NIST). They maintain very good website at http://physics.nist.gov/cuu/Units and the document that describes SI in detail can be found in the Bibliography (online publications and citations) as Special Publication 811
There is one more category of symbols you need to know about, symbols that don't have reference designators. These symbols don't represent components, they represent electrical connections.
In a complex circuit, if every power and ground net were shown connected together with lines, the diagram would be too cluttered, and more difficult to interpret. Instead of showing them connected with lines, we use GLOBAL SYMBOLS. Anything connected with the same global symbol, even across multiple sheets, is assumed to be connected together.
The circuit below is equivalent to the one shown previously:
The Ground Symbols in this simple circuit don't help the readability very much, but replacing the clutter of numerous power and ground lines in a more complex design is a usually good practice.
This is a typical example of what schematics look like:
Each CAD system has a different set of features, and common features among different tool sets are often implemented in different ways. When using computer software to perform schematic capture, you should take advantage of the capabilities the CAD tool provides. (Maybe I should stress that point more boldly...)
For example, most CAD libraries will already have the Reference Designator assigned to the symbol (R for resistor, L for Inductor, etc), and during the process of packaging the schematic symbols into actual components, the software will number the instances (C1, C2, C3, etc) and update the schematic automatically. So, in most cases, you don't have to take the time to manually assign reference designators. Let the computer do the work, unless you have a reason for specifying it. In some cases you may want a particular connector to be named to match existing documentation or another assembly, or you may want specific op-amps to be packaged together into the same IC. In these cases you may need to assign the Reference Designators yourself.
Another benefit of most CAD tools is the ability to declare NET ATTRIBUTES. If the design contains a net that must carry 5amps continually, and your CAD tool supports the ability to add a "5amp" net attribute you should make an effort to declare it, where it will be retained permanently. Building intelligence into the design at the schematic level will streamline subsequent design processes, saving time and reducing the chance for error or oversight.
Each CAD system has a different set of features, and common features among different tool sets are often implemented in different ways.
DFM is a topic that touches on every aspect of circuit board development. One subset of DFM is Design For Test, or DFT. Many products will be tested after assembly (component placement and soldering) to make sure everything is connected together properly, and without unintended connections (shorts). One of the ways this is done is by using an In-Circuit Test fixture (ICT).
The details of ICT fixture and program development is beyond the scope of this tutorial, but there are several things you can do at the schematic capture level to improve testability. If ICT will be used on your product, you should:
The schematic provides enough information to select appropriate components and connect them together during the circuit board design phase. Schematics also provide a basic level of documentation for electronic products, and become useful tools during design reviews, testing and debugging, field service, technical manuals, etc.
That's as much as we need to know about schematics for now.
None of this is set in stone, and every company or customer has slightly different preferences. I have never seen two companies do things the same way. Take what you see here as a place to start, but try to learn their particular style as quickly as you can.
The first thing you should do is study some of their existing drawings. Some companies use "D" as the reference designator for LEDs, others use "LED". Some use a little circle for test points, some use that same symbol for voltages. Some use a rotated connector symbol for voltages. It doesn't really matter as long as it is clear and consistent. After you build up some experience you can suggest ways to standardize if you think it will help.
Go with the flow,
and don't make waves 'til you know what yer doin'.
And by the way, if you move to a NEW company and they do everything differently, don't bother saying "Well, at my last company we did it this way". Chances are, they won't care.